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安全管理網(wǎng)

電動(dòng)機(jī)安全拆運(yùn)作業(yè)程序

  
評(píng)論: 更新日期:2013年12月23日

??? - clean motor bearings, check the bearing inner and outer raceway, cage and rolling body in good condition, no wear, rusty spot, pitting, scratches, annealing, discoloration, bead the phenomenon such as mark, stuck, measuring the bearing clearance conform to the requirements of the quality supervision, inspection, acceptance eligible should be timely to add oil, or take other measures to prevent rust bearing, acceptance is not eligible with HuoHan heat removal, and according to arrange the "in" cleaning and oil baffle inside cover in place.
??? 工序5? 抽轉(zhuǎn)子
??? 5 s process pump rotor
??? 套合適假軸于電動(dòng)機(jī)軸上,注意套軸部位用橡皮或棉布保護(hù)好電動(dòng)機(jī)軸頸。
??? - set of appropriate false shaft on the motor shaft, sets of shaft parts with rubber or cotton cloth to protect motor shaft neck.
??? 使用合格的起重工具抽轉(zhuǎn)子,并用手拉葫蘆調(diào)整轉(zhuǎn)子平衡,注意醬油吊轉(zhuǎn)子鋼絲夾角不得大于60度,且吊之前應(yīng)檢查選用起重工具是否合適。
??? - use qualified pump rotor lifting tool, and adjust the rotor balance chain, pay attention to the lifting rotor steel wire shall not be greater than 60 degrees Angle, and mourn before check should choose lifting tools are appropriate.
??? 輕輕起吊轉(zhuǎn)子,用透光法檢查轉(zhuǎn)子,使其不與鐵芯接觸,保持轉(zhuǎn)子水平,慢慢將其移出轉(zhuǎn)子。
??? - gently lifting rotor, check the rotor with the pervious to light method, so that they don't contact with the core, keep the rotor level, slowly to move it out of the rotor.
??? 轉(zhuǎn)子移出后放在合適干凈的枕木上,兩邊插入鍥子確保轉(zhuǎn)子不會(huì)滾動(dòng),并及時(shí)覆蓋好帆布,以免異物落入轉(zhuǎn)子中。
??? - rotor removed after put on appropriate clean sleepers, insert this child to ensure that the rotor will not scroll, on both sides and cover canvas in time, in order to avoid foreign bodies fall into the rotor.
??? 工序6? 定子、轉(zhuǎn)子檢查與故障處理
??? 6 s process of stator, rotor inspection and fault handling
??? 檢查定子繞組表面干凈無(wú)油污、灰塵,若有則用5Kg以上壓力的壓縮空氣加電氣清洗劑清洗干凈定子繞組和鐵芯等部位,并放入烘房烘烤絕緣至1000MΩ及以上。
??? - check the stator winding surface clean, no oil, dirt, if use more than 5 kg pressure of compressed air and electrical cleaner clean areas such as the stator winding and iron core, and into the dryer baking insulating Ω and above 1000 m.
??? 檢查定子繞組絕緣無(wú)破損、燒焦、起泡、龜裂等現(xiàn)象;端部綁扎及墊塊無(wú)松動(dòng),無(wú)斷裂、磨擦等,槽楔無(wú)脫掉、松動(dòng)、凸起、變焦、斷裂、磨擦等,若有作相應(yīng)處理。
??? - check the stator winding insulation without damage, burning, blister, crack; End of banding and block no looseness, no fracture, friction, etc., slot wedge off, loose, bump, zoom, fracture, friction, etc, if you have make corresponding processing.
??? 檢查定、轉(zhuǎn)子鐵芯,應(yīng)干凈,無(wú)銹蝕、磨損、過(guò)熱變色和松動(dòng),若有作相應(yīng)處理。
??? - check, the rotor iron core, should be clean, no rust, loose wear, overheating becomes angry and, if you have make corresponding processing.
??? 檢查轉(zhuǎn)子干凈無(wú)油污、灰塵,用5Kg以上壓力的壓縮空氣加電氣清洗劑清洗干凈轉(zhuǎn)子,并加碘鎢燈烘干,若轉(zhuǎn)子外表脫漆過(guò)多,噴一層薄的紅色噴漆處理。
??? - check the rotor clean, no oil, dirt, with more than 5 kg pressure of compressed air and electrical cleaner clean the rotor, and iodine tungsten lamp drying, if the rotor looks too much to take off the paint, spray a thin layer of red spray paint processing.
??? 檢查轉(zhuǎn)子鼠籠條及短路環(huán),應(yīng)無(wú)開(kāi)焊、熔鋁、變形、松動(dòng),轉(zhuǎn)子風(fēng)葉固定牢固、無(wú)變形、裂紋,焊接或鉚釘完好,轉(zhuǎn)子泰山奇石平衡塊固定牢固,轉(zhuǎn)子上所有螺絲緊固。若有脫焊處需重新焊接處理,應(yīng)注意采取隔熱措施,并在處理后轉(zhuǎn)動(dòng)轉(zhuǎn)子,檢查無(wú)異物遺留在轉(zhuǎn)子內(nèi)。
??? - check the article turns the mouse cage and short circuit ring, should be no open welding, molten aluminum, deformation and looseness, rotor blades fixed firmly, no deformation, crack, or rivet welding in good condition, the rotor balance block is fixed firmly, all screw fastening on the rotor. If a desoldering need to welding process, the heat insulation measures should be paid attention to, and the rotating rotor after processing, check no foreign bodies left in the rotor.
??? 檢查轉(zhuǎn)子軸頸表面無(wú)傷痕、裂紋、銹蝕;靠背輪無(wú)裂紋、損傷;電動(dòng)機(jī)外殼、端蓋、油蓋及各結(jié)合面止口無(wú)損傷、裂紋、銹垢;軸承室無(wú)損傷、裂紋及走外圈現(xiàn)象。
??? - check that the rotor shaft neck surface free of bruises, crack, rust; Backrest wheel has no crack, damage; Motor shell, shell cover, oil cap and the joint seam allowance without damage, crack, rust scale; Bearing housing no damage, cracks and outer phenomenon.
??? 檢查風(fēng)罩濾網(wǎng)完好、若破損則更換為不銹鋼濾網(wǎng),檢查風(fēng)扇與軸頸的配合符合要求;檢查冷卻器管無(wú)松動(dòng)、斷裂,風(fēng)路隔板無(wú)開(kāi)焊、變形。
??? - check the enclosures wind screen in good condition, if damaged then change for the stainless steel mesh, check the fan and shaft neck cooperate to meet the requirements; Check the cooler tube without looseness, breakage, and the wind road barrier without welding, deformation.
??? 檢查支柱瓷瓶絕緣良好、無(wú)損傷、無(wú)油垢、無(wú)灰塵,更換老化橡膠墊圈;檢查引出線接頭完好、接觸面平整、無(wú)過(guò)熱開(kāi)焊、無(wú)滑絲松動(dòng),相序標(biāo)志明顯。
??? - check the pillar porcelain insulation good, no damage, no grease, no dust, replace the aging rubber gasket; Check lead joint is in good condition, open welding contact surface level off, without overheating, no loose slippery silk, phase sequence logo clearly.
??? 檢查測(cè)溫和加熱元件絕緣及直阻良好,并作記錄。
??? - check the temperature test and heating element dc resistance and good insulation and record.
??? 檢查加油泄油管道暢通;檢查各部件緊固良好,無(wú)螺絲松動(dòng)、滑絲和斷頭等。
??? - check the oil drain pipe flow. Check parts fastening and no screw loose, slippery silk and beheaded.
??? 更換定子本體與冷卻器之間的密封條,要求密封條厚度為5mm,寬度為40 mm,各接口嚴(yán)密,注意后端密封條為整條密封條,不得駁接。
??? - replace the stator between ontology and cooler sealing strip, sealing strip thickness for 5 mm, width of 40 mm, each interface closely, pay attention to the back-end sealing strip for whole sealing strip, to link is not allowed.
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