Operating procedures and content:
??? 工序1? 修前圖紙資料準備
??? S working procedure 1 drawings preparation before repairing
??? 準備好設(shè)備檢修所需的圖紙和資料。
??? - ready to equipment overhaul the required drawings and data.
??? 工序2? 安全措施
??? S working procedure 2 security measures
??? 辦理工作票，確認工作票所載安全措施已正確執(zhí)行。
??? - deal with working ticket, confirmation working ticket contained in the safety measures have been implemented correctly.
??? 進入現(xiàn)場穿工作服戴好安全帽，高空作業(yè)系好安全帶。
??? - enter the site to wear work clothes wear a helmet, the work high above the fasten your seat belt.
??? 開工前，工作負責人要向工作班成員詳細交待安全措施及注意事項，明確工作范圍，并裝設(shè)圍欄。
??? - before construction, the work is detailed explain to members of the working class, head of the security measures and the matters needing attention, clear scope of work, and installed the fence.
??? 工序3? 電動機拆運至檢修現(xiàn)場
??? S working procedure 3 motor apart to repair site
??? 核對電動機編號并抄錄銘牌，將待拆動的部件做好相應(yīng)的標記。
??? - check the motor number and transcribing nameplate, will stay open parts of the corresponding tag.
??? 聯(lián)系熱工拆開測溫元件電動機側(cè)的連接線，并做記錄。
??? / contact the thermal apart of temperature measuring element motor side connecting line, and make records.
??? 拆開電動機電源電纜接線和加熱器電源接線，并做記錄，檢查電源電纜接頭無過熱變色，接觸面平整，將其三相短路接地，并做好電纜防護措施。
??? - disassemble the motor power cable connection and heater power supply, and make records, check the power cable joint without overheating becomes angry, contact surface level off, the three phase short circuit grounding, and make cable protective measures.
??? 通知相關(guān)機械班組拆開靠背輪和地腳螺絲，并做好回裝記號，以及拆開電動機平臺阻礙搬運的護攔。
??? / notify the related mechanical team apart backrest wheel and anchor bolt, and back to sign, and disassemble the motor platform block handling barrier.
??? 清理干凈檢修現(xiàn)場后，聯(lián)系起重人員起吊電動機，搬運至檢修現(xiàn)場。
??? - clean after repair site, contact crane lifting motor, to the repair site.
??? 工序4? 電動機解體
??? S working procedure 4 motor disassembly
??? 工作負責人向工作人員交待現(xiàn)場安措及特殊注意事項。
??? - work to staff confessed, head of site security measures and special considerations.
??? 電動機解體前測量絕緣電阻，并做記錄。
??? Measuring insulation resistance before - disintegration of motor, and make records.
??? 采用火焊加熱法拆卸電動機側(cè)靠背輪，要求加熱均勻至靠背輪可輕易撬出來，撬靠??? 背輪時注意不要傷及軸頸，并檢查鍵和鍵槽，及時收集好鍵，在靠背輪和軸頸冷卻時應(yīng)采取隔離措施防止人靠近。
??? - using HuoHan heat sealed motor side backrest wheel, uniform heating to the backrest wheel requirements can pry it out easily, pry relies on a back wheel, careful not to hurt neck and shaft, and check the key and keyway, collect good keys and the backrest wheel and shaft neck isolation measures should be taken to prevent people close to the cooling.
??? 拆卸電動機風(fēng)冷卻器，吊至合適場所（吊時注意清除干凈粘到風(fēng)冷卻器的密封墊），拆開風(fēng)冷卻器進風(fēng)口部分，用3Kg以上壓力的清潔水從兩端沖洗干凈鋁管內(nèi)壁，用5Kg以上壓力的壓縮空氣吹掃干凈風(fēng)冷卻器內(nèi)部，并除銹和防銹處理風(fēng)冷卻器進風(fēng)口部分，更換密封墊。
??? - remove the motor wind cooler, hung to the right place (clean when you hanging by adhering to the wind of the cooler gasket), open air cooler inlet section, with more than 3 kg pressure clean water rinse clean from both ends of aluminum tube inner surface, with more than 5 kg pressure of compressed air purge clean inside the cooler, the wind and the derusting and rust prevention treatment wind cooler air inlet part, replace the gasket.
??? 檢查電動機內(nèi)部的清潔情況，若內(nèi)部灰塵過多，說明密封情況不好，應(yīng)考慮加以編織袋水性油墨 >改進，若軸承漏油到內(nèi)部，檢查內(nèi)油蓋與軸頸的間隙，采取措施減少其過大間隙。
??? - check the cleaning condition of motor internal, if the internal dust too much, explain sealing condition is bad, should consider to be improved, if the bearing oil leak to the interior, the clearance between the journal and check oil inside the cover, take measures to reduce its too big gap.
??? 拆卸電動機風(fēng)罩，用專用工具拆卸風(fēng)扇，并除銹和防銹處理，刷中灰漆，按“定置管理”放置好。
??? - remove the motor cover wind, use special tools to remove the fan, and rust and antirust processing, gray paint brush, according to arrange the "in" place.
??? 拆卸電動機軸承外油蓋上的測溫探頭、加卸油管路，收集好并清洗干凈。
??? - remove the motor bearing cover oil temperature measuring probe, and discharge pipe line, collecting well and clean.
??? 順序拆卸電動機前、后端的外擋油蓋、鎖母（或止油蓋）、端蓋、導(dǎo)風(fēng)筒，檢查和處理缺陷，清洗干凈后按“定置管理”放置好。
??? - order sealed motor front and back end cover oil baffle, lock the mother (or check oil cover), the end cover, air duct, check and deal with the defect, after cleaned by housekeeping management in place.
??? 清洗干凈電動機軸承，檢查軸承內(nèi)、外滾道、保持架和滾動體完好，無磨損、銹斑、麻點、劃傷、退火、變色、珠痕、卡死等現(xiàn)象，測量軸承間隙符合質(zhì)檢要求，驗收合格者應(yīng)及時添加膨潤土防水毯 油脂，或采取其他防止軸承生銹措施，驗收不合格者則用火焊加熱拆卸，并按“定置管理”清洗和放置好內(nèi)擋油蓋。